Working with Phoscrete in Cold Temperatures
Phoscrete’s Magnesium-Phosphate-Cement (MPC) repair materials are engineered for reliable performance, even in cold weather. Learn how to achieve fast, durable repairs with Phoscrete when temperatures drop below 50°F (10°C), including sub-freezing conditions.
Why Cold Weather Matters
- Low temperatures can slow set times, make mixing harder, and affect bond strength.
- Phoscrete F1-HC can be installed in temperatures as low as -5°F (-20°C) when best practices are followed.
- Phoscrete F3 products are suitable for use above freezing (32°F/0°C); special care is needed below this point.
Materials & Tools Checklist
- Phoscrete F1-HC or F3 kits (ensure “use by” dates are valid)
- Phoscrete Fast-Set Admix (for F1 only)
- Large insulated bucket/cooler (for warming components)
- Hot water for warming activator jugs
- Heavy-duty mixing drill and paddle/auger
- Clean, dry mixing buckets (8-gallon recommended for cold work)
- Propane torch (for drying and warming substrate)
- PPE: gloves, eye protection, dust mask
Step-by-Step Cold Weather Installation
1. Condition Materials Before Mixing
- Warm the Activator:
Place sealed activator jugs in hot water until they reach room temperature.
Do not boil or overheat. - Warm the Dry Mix:
Store dry mix bags indoors before use. - Use Fast-Set Admix:
Add the recommended number of scoops to the activator per the usage chart (see below).
2. Prepare the Substrate
- Surface must be clean, dry, and sound.
- Use a propane torch to gently “kiss” the surface to remove ice/moisture and slightly warm the concrete.
Caution: Do not overheat—prolonged heat can degrade compressive strength. - Remove all slurry and dust; surface must be dry.
3. Mixing Phoscrete in Cold Weather
- Always add activator first, then dry mix.
- Use a heavy-duty drill and paddle/auger—mix longer in cold weather (1–2 minutes or until fully wetted).
- Admix Usage: Refer to the Fast-Set Admix chart for the correct number of scoops per kit (see below).
- Use a larger bucket (8-gallon) for easier mixing.
4. Placement and Finishing
- Move quickly: Working time is short, especially with added Fast-Set.
- Use a pencil vibrator to improve flow and finish, especially in cold conditions.
- Place and finish in lifts for deep repairs; blend each lift well.
5. Curing and Opening to Traffic
- Phoscrete F1-HC typically achieves traffic-ready strength in under 1 hour, even at 40°F (4°C).
- In extreme cold, allow extra time and check set before reopening to traffic.
Fast-Set Admix Usage Chart (F1-HC)
Never exceed 10 scoops of Fast-Set per kit. Mix longer as temperature drops.
Pro Tips
- Plan ahead: Pre-warm materials and have all tools ready.
- Test a small batch: If unsure about set time, do a trial mix at the jobsite.
- Use a propane torch to dry and slightly warm the substrate—never pour on wet or frozen surfaces.
- Avoid pouring water directly on Phoscrete at any stage.
Troubleshooting in Cold Weather
Need More Help?
Contact your Phoscrete Sales Engineer or call our main office at 561-420-0595 for custom mixing guides, on-site training, or to troubleshoot a tricky job.
For more technical guidance, view our cold temperature concrete repair guideline.
You can also use the live chat on our website or fill out the contact form below